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New gel material could cut window heat loss by half

Elena Voss
Elena Voss
·2 min read·Boulder, United States·9 views
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Why it matters: this new bubble wrap-like material could help reduce energy costs and environmental impact for homeowners and businesses by improving the insulation of glass windows.

Windows let light flood into a room, but they're also where buildings hemorrhage energy. About 40% of all energy consumed globally goes to buildings, and a significant chunk of that escapes through glass — heat pouring out in winter, heat baking in during summer. Even the most expensive, eco-conscious windows can't fully solve this.

Researchers at the University of Colorado Boulder think they've found a way. They've created a material that looks and acts like bubble wrap, but is completely transparent. It's called MOCHI — Mesoporous Optically Clear Heat Insulator — and it works by trapping air in microscopic pores smaller than a human hair.

How it works

The concept isn't entirely new. NASA uses similar aerogels to insulate electronics on Mars rovers. But MOCHI's innovation is in how those air pockets are arranged. "To block heat exchange, you can put a lot of insulation in your walls, but windows need to be transparent," explains Ivan Smalyukh, a materials physicist on the research team. "Finding insulators that are transparent is really challenging."

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Inside MOCHI's gel structure, air molecules can't bounce freely between pores — they keep hitting the walls instead. This constant collision with the pore walls is what stops heat from traveling through. The material is 90% air by volume, which sounds fragile until you realize a 5-millimeter sheet can shield your hand from an open flame.

The real trick is that MOCHI only reflects about 0.2% of incoming light. You look through it and see the outside world almost as clearly as regular glass. This opens up possibilities beyond just insulation. The trapped heat could be harvested as energy — even on cloudy days, Smalyukh notes, you'd still capture enough warmth to heat water and warm a building's interior.

The catch

Right now, making MOCHI is slow and labor-intensive. The ingredients themselves are cheap — it's the manufacturing process that's the bottleneck. The research team, who published their findings in Science, is working on ways to speed up production. If they crack that problem, MOCHI could move from lab curiosity to something architects actually spec into new buildings and retrofit projects.

The timeline isn't certain, but the direction is clear: windows that don't just frame a view, but actively help buildings hold onto their heat.

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This article describes a new transparent insulation material called MOCHI that could help improve the energy efficiency of windows, reducing energy waste in buildings. The material uses a silicone gel with air pockets to provide insulation while remaining transparent, addressing a key challenge in finding effective window insulation. The research shows promising progress in developing practical solutions to improve building energy efficiency, which has significant potential to reduce environmental impact.

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Originally reported by Popular Science · Verified by Brightcast

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